KNOWLEDGE-BASED TECHNOLOGY
Proven technology with more than 30 years of experience
The unique Genan end-of-life tyre recycling concept
The Genan end-of-life tyre recycling concept is unique. The technology was originally conceived in 1990 and has undergone continuous development ever since. Our highly technological process has been developed and optimised through practical experience over more than 30 years. All kinds of end-of-life tyres, be they from passenger cars, vans, trucks, tractors or large earth-moving machines, are separated into their original elements: rubber, steel and textile.
The technology is completely automated, ensuring a consistent and high-quality product. Other suppliers of recycled rubber are found in the marketplace, but none are able to manufacture a product as uniform, clean and consistent as Genan.
The output from a Genan plant consists of 75% rubber powder and granulate, 15% steel and 10% textile fibres.
Fine cryogenic powder
At the Genan plant in Viborg, a production line for very fine cryogenic rubber powder is now in operation. These sophisticated products may substitute virgin material in numerous different high-end applications. One example is the tyre industry, thus resulting in cradle-to-cradle recycling.
THE GENAN CONCEPT OF TYRE RECYCLING
THE GENAN CONCEPT
AMBIENT GRANULATION
The Genan granulation process is a fully automated process – and thus not labour-intensive. A 70,000-tonne plant is run by only 3 staff members supervising the process – and 1 maintenance operative per shift.
QUALITY AND STANDARDS
The Genan granulation process is certified for both energy and quality. Quality samples are thus extracted and analysed by either internal or external laboratories on a daily basis. This ensures that products meet the highest standards in the market – as set by Genan.
PROVEN TECHNOLOGY – CONTINUOUS DEVELOPMENT
The technical architecture which underlies the current process configuration dates back to the 1990s. It is continuously developed with strong focus on topics such as energy reduction, optimisation of through-put, purification of output fractions and reduction of maintenance costs.
CAPACITY
The total granulation capacity of all 6 Genan plants is more than 400,000 tonnes per annum.
CRYOGENIC MILLING
Genan has produced rubber powder since the 1990s, and this vast production experience forms the basis for a newly built cryogenic milling line now in operation in Viborg.
INPUT MATERIAL
Only material from the Genan granulation process is used as feedstock for the cryogenic production of fine rubber powder. This guarantee for a uniform, high-quality input ensures a homogeneous output of very fine rubber powder.
PROCESS
The production line for cryogenic milling is state-of-the-art technology. In the design phase, many resources were used to minimise energy consumption and to make the process as environment-friendly as possible. Two parallel, fully automated cryogenic mills process feedstock, providing a uniform output of very fine rubber particles.
CAPACITY
The total capacity of Genan’s cryogenic mill line is 22,500 tonnes per annum.
Jegindøvej 16
DK-8800 Viborg
Tel.: +45 8728 3000
VAT no.: DK36557656
info-dk@genan.com
– Striving for a sustainable future!